WHY MEGAMORPH

At Megamorph, quality is not just a goal; it's a guarantee. Our agile automation processes allow for flexible scaling while ensuring top-tier product quality. We prioritize safety for both the environment and our workforce, guaranteeing the security of your assets through stringent protocols. Our commitment to speed means deadlines are met without compromise, and our transparent, open-book approach ensures you are always informed and in control. Choose Megamorph for reliability in every drop.

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Product Infrastructure

Mixers & Reactors

Our facility boasts advanced mixing capabilities with specialized SS 316 for sensitive products & FRP+PP reactors that accommodate a wide pH range of 0 to 14, ensuring versatility for various product formulations. Our reactors include:

2800L FRP+PP reactors- 5 nos
2200L FRP+PP reactors – 4 Nos
SS 316 reactors in sizes of 200L, 600L, and 2000L
Jacketed SS Reactor of 2000L

Raw Material Capabilities

Megamorph is equipped with state-of-the-art raw material handling capabilities, ensuring precision and safety in every batch:

Automated dosing through flow meters for DM Water, Hydrochloric Acid, Sodium Hypochlorite, and Iso Propyl Alcohol
Dedicated stainless steel vessels for handling minor raw materials
Large-capacity silos for storing DM Water, Hydrochloric Acid, and Sodium Hypochlorite

Packaging infrastructure

Filling

Automated Filling Lines Equipped with two automated lines for corrosive products and two for neutral products, ensuring efficiency and safety. Semi-Automatic and Manual Lines Three semi-automatic lines cater to viscous and smaller packs, while four manual lines handle products of 2 litres and above.

Capping

Automated Capping Machines Three machines for automated cap placement and torquing ensure a perfect seal every time. Semi-Automatic and Manual Capping Includes a semi-automatic machine for various caps like pumps and triggers, alongside manual capping for larger containers.

Labelling

Efficient Labeling Machines Three automated labelling machines streamline the label application process. Additional Labeling Facilities Features a steam tunnel with a generator for heat-sensitive labels and an on-site label rewinder.

Coding

Advanced Coding Technology Three CO2 laser printers and three continuous inkjet printers provide high-quality, durable product coding. Versatile Printing Options Includes a conveyor-based inkjet printer for specific coding needs.

Storage

Dedicated Storage Facilities A specialized 10,000 sqft storage area for bottles, closures, and corrugated materials. Finished Goods Capacity Able to store up to 200 metric tonnes of finished products, ensuring readiness and reliability for distribution.

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Testing capabilities

Chemical Analysis

pH Testing:

Utilizing high-precision instruments from Hanna and Eutech to ensure product pH levels are optimal for safety and efficacy.

Viscosity Measurement:

Equipped with Labman and Hakke viscometers for accurate viscosity profiling of products.

Karl Fischer Titration:

Advanced titration methods to measure moisture content, critical for maintaining product stability.

Mettler Memo Titration and Chemical Titrations:

Comprehensive titration capabilities for detailed chemical analysis.

Centrifuge and Flash Point Apparatus:

Essential for separating substances and determining the flash points of volatile ingredients.

Dreschal Bottle:

Used for specific gravity measurements in liquids, ensuring consistent formulation standards.

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Packaging Tests

Top Load Tester and Compression Tester:

Measures the strength and durability of packaging under pressure to ensure it withstands shipping and handling.

Torque Tester:

Ensures caps and closures are applied with the correct torque, preventing leaks and guaranteeing safety.

Bursting Strength Apparatus and Edge Crush Resistance:

Tests the strength of packaging materials, including their ability to resist bursting and crushing forces.

Oven:

Used for ageing tests to simulate how materials will hold up over time under varying conditions.

Facility

This facility overview underscores Megamorph’s dedication to excellence and innovation in contract manufacturing, ensuring that we meet and exceed the dynamic needs of our clients.